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99.9% Al2O3 Alumina Ceramic Shafts Custom Zirconia Shafts For Gear Micropump

Categories Ceramic Shaft
Brand Name: Mingrui
Model Number: XF-227
Certification: ISO9001-2005
Place of Origin: China
MOQ: 1 pieces
Price: USD1.21-5.16
Payment Terms: L/C, T/T, Western Union, MoneyGram, D/P, D/A
Supply Ability: 10000 pieces month
Delivery Time: 15 working days after the order confirmed
Packaging Details: intertional carton box
Item name: zirconia shafts
Dimension: custom
Color: white blue black or custom
function: for gear Micropump Mini Pump
material: zirconia or alumina ceramic
MOQ: 1 PCS
Delivery: 7 days
Shipping: DHL EMS UPS FEDEX TNT
OEM: welcome
Precision: +- 0.001mm
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99.9% Al2O3 Alumina Ceramic Shafts Custom Zirconia Shafts For Gear Micropump


Zirconia Shafts 99.9% Al2O3 Alumina Ceramic Shafts For Gear Micropump Mini Pump Ceramic Shafts


Gear micropump shafts were also made from 99.9% pure Al2 O3 (ALCOA grade AG-16), exactly the same way as the zirconia shafts. A set of plastic driving and driven gears was equipped with alumina shafts in a gear micropump and ran with only water. After a short while the fluid delivery speed of the pump started to fluctuate and the pressure dropped and after a while it ceased to work. The pump was disassembled and thoroughly examined. It was noticed that the seat on which the shaft was residing was slightly worn out and one of the shafts (driving gear shaft) was chipped and non-functional. A new pair of shafts were installed and pumped photographic emulsion for experimental web coating. After a short duration (approximately 24 hours), the pump delivery system started mildly pulsating causing non-uniform coating. The pump was allowed to run for longer than a week while the pulsation persisted and generated non-uniform coating. The pump was stopped, disassembled, and examined. The shafts chipped in several places and many 15 components inside the pump had wear marks. Thus, it was concluded that alumina ceramic shafts are not a good substitute for stainless steel in this application.


Although zirconia is known to be very hard and wear-resistant, yet it has high enough fracture toughness to behave like a steel. Many ceramics like Al2 O3, SiC, Si3 N4, etc. are more brittle and very prone to chipping in applications such as shafts in a gear pump. Also, many structural ceramics have higher elastic modulus and as a result they are more stiff than stainless steel and are not forgiving. Zirconia has elastic modulus comparable to stainless steel (Stainless steel: 30 mpsi and zirconia 32 mpsi). In this application, plastic gears are used and they are not of very high 25 precision. So, the shafts need to be a little forgiving to adjust for any misalignment in the enmeshing gears. Zirconia shafts are more forgiving than other structural ceramics. Alumina toughened zirconia (5-50% by weight alumina) also behaves similarly. In other words, zirconia and alumina toughened zirconia are surprisingly the best ceramic materials for this application.


Pump Component Applications

Centrifugal Pump – alumina parts are used for transportation of organic solvents, acids and slurry

Gear Pump – ceramic plain bearings are used for high viscosity, corrosive and abrasive fluids

Micro Pump – RTZ ceramic shafts, gears and other parts for precision delivery of fluids

Cavity Pump – heat and corrosion resistant ceramic rotors and stators

Ball and Faucet Valves – ceramics are used to provide excellent sealing quality and superior wear resistance


An improved gear micropump (10) for delivering corrosive materials, particularly photographic materials, such as dyes and emulsions, has a pair of intermeshing gears (16,18) rotatably mounted on zirconia ceramic shafts (24,26). The ceramic shafts of the invention may be formed from zirconia and zirconia composite materials. The gear micropump (10) having the zirconia ceramic shafts (24,26) eliminates pulsation during fluid delivery and is resistant to wear and abrasion. Moreover the zirconia ceramic shafts (24,26) are strongly resistant to chemicals like photographic emulsions and dyes and, therefore, do not contaminate product with corrosive materials.


Zirconia Ceramic Rod,ZrO2 Ceramic Shaft Specifications:

1. High thermal zirconia ceramic rod,wear-resistant bar.
2. Diameter: 1.0(-0.02)mm.
3. Length: 10(±1.0)mm.
4. The rod's diameter and length can be customized according to your requirements.
5. Product number: XF-227

Product NameZirconia Shafts 99.9% Al2O3 Alumina Ceramic Shafts For Gear Micropump Mini Pump Ceramic Shafts
MaterialAlumina or zirconia
ColorWhite, Black , Blue , Yellow or custom
OD0.2mm - 200mm, And According to drawings
Length5mm - 400mm, And According to drawings
Surface RoughnessRa0.05
Torlerance+/- 0.001mm
functionfor gear Micropump
Max. working temperature1500 -2800 °C
SamplesAvaliable
Shipping:Air Express (DHL/UPS/TNT/ FedEx) or Ocean Shipping

Ceramic parts we can produce:
Alumina ceramic, Zirconia ceramic , Ceramic Dowel pin, Zirconia Positioning pin, Insulating ceramic plate

Ceramic adapter plate,Ceramic centering pin,Ceramic connectors,Ceramic spinner,Ceramic roller

Ceramic blade,Ceramic brackets,Ceramic disc,Ceramic insulator,Ceramic rod,ceramic atomizer

ceramic fuse pin,ceramic nozzle,ceramic ferrule,ceramic necklace,ceramic ornament,alumina ceramic plate, ceramic cylinder, ceramic guide, ceramic pin, ceramic bushing, ceramic brick,ceramic injection molding,ceramic bushings,ceramic smoking pipe, ceramic spacer,ceramic piston pump,ceramic part

ceramic heating element vaporizer e cigarette, al2o3 ceramic, ceramic donut atomizer, alumina ceramic disc, alumina ceramic sheet , ceramic alumina , ceramic pressure sensor , ceramic sheet,

ceramic washer, zirconia ceramic plate, ceramic insert, white ceramic ring, ceramic shaft

ceramic pump, ceramic piston, ceramic nail, ceramic insulators, ceramic rod 3mm , ceramic dowel pin

ceramic pin gage , alumina ceramic parts , ceramic burr , ceramic proppant , ceramic needle

ceramic grinder, alumina ceramic rod , alumina ceramic ring, ceramic conical burr , ceramic heater rod

ceramic gear , machinable ceramic, ceramic arms , white ceramic ornaments , sustained high temperature on ceramics


Mingrui offers you a wide range of production facilities like extrusion, injection moulding, pressing and casting. Depending on product geometry and quantities, we will choose the suitable technique for your products.For the final finishing of the parts we use CNC machining centres, equipped with diamond tools in order to meet high accuracies.

Our aim is to offer the ideal solution for any application. Our engineers therefore offer custom solutions that range beyond our existing product portfolio. With our well-equipped industrial development facilities, we produce innovations that can be rapidly commercially exploited.


Properties Sheet of zirconia and alumina :


PropertiesUnits95 Alumina99 AluminaZrO2
Densityg / cm³3.653.925.95-6.0g/cm³
Water absorption%000
Coefficient of thermal expansion10-6/K7.98.510.5
Modulus of Elasticity Young's ModGPa280340210
Poisson's ratio/0.210.220.3
HV Hardness HVMPa140016501300-1365
Flexural Strength @ room temperatureMPa280310950
Flexural Strength @700°CMPa220230210
Compressive Strength @ room temperatureMPa200022002000
Fracture ToughnessMPa *m 1/23.84.210
Heat conductivity @ room temperatureW/ m*k18-2526-302-2.2
Electrical Resistivity @ room temperatureΩ*mm2 /m>1015>1016>1015
Max use temperature°C150017501050
Resistance to acid alkaline/highhighhigh
Dielectric Constant/9.59.826
Dielectric StrengthKV/mm1622/
Thermol Shock Resistance△ T ( °C )220180-200280-350
Tensile Strength @ 25 °CMPa200248252

Main Features:
1) High hardness.
2) High heat resistance: alumina ceramic has excellentthermal stability,which means that it is widely used in areas where resistance to high temperatures is essential.
3) Good wear resistance: alumina ceramic is the material of choice for alumina wear parts.
4) High electrical resistivity: alumina is an electrically insulating material.
5) High corrosion resistance: it is insoluble in water and only slightly soluble in strong acid and alkaline solutions. Good chemical stability of alumina leads to high corrosion resistance.

Company Introduction
Mingrui ceramic manufacture and provides alumina ceramic components for a wide range of application like Mechanical Equipment, Electronic & Electrical, Oil Drilling, Medical, Chemical Industry etc. According to actual application and customer's requirement, the purities vary from 95%-99.7% and the forming methods will be different. The forming methods applied in our plant include dry pressing, isostatic pressing, injection moulding, extrusion moulding. With experienced engineers and talented workers, we are confident to offer high quality, high precision, complex components for customers worldwide.

Mingrui Ceramics has years of experience designing and developing technical ceramic solutions for a wide variety of applications and industries.Wear And Corrosion Resistant Ceramic Shaft Chemical Stirring Rod. We offer this expertise to all of our customers to ensure the best design and materials are chosen for their specific application and needs.Wear And Corrosion Resistant Ceramic Shaft Chemical Stirring Rod,Typically, our custom technical ceramic components and parts we supply are used for one of three main reasons:
Drawings :

FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance ,balance before shippment.
If you have any other question, pls feel free to contact us .
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