CNC Hydraulic Turret Punching Machine/High-Speed Hole Punching
Machine 1250×3200 Automatic Hole Punching Machine
One. Machine main technical parameter
A, Equipped with advanced combat head structure, lubrication
sealing structure is reasonable, the static and dynamic response
characteristics is good, impaction of temperature change is small,
without environmental interference.
1, Stroke, speed adjustable
(1), can be automatically select punching stroke for different
thickness, improve processing efficiency.
(2), in each point of every single mode on the trip, stamping speed
adjustable, can realize fast move of zero stroke and low speed move
of punch, improve the process quality, realize no noise.
(3), can be precisely controlled lower dead point, very convenient
for special craft processing, such windows, knockouts, roll bars,
roll scissors and so on.
2, Overload protection
3, Stable quality
B, Fiveaxis machining center with high rigidity and paired
processing turntable, ensuring station hole, positioning hole
location accuracy requirements. Ensure concentricity upper and
lower dies, greatly extend the life of the mold; simplified
turntable structure, extending the life of the turntable; can be
equipped with long-oriented mold, improve guiding precision molds
to extend die life.
C, International pneumatic components and electrical components to
ensure the reliability of the overall performance.
D, Using high-quality production of large lead ball screws, linear
guides ensure that the transmission accuracy.
E, With a hard brush and ball mixing table, the machine not only
reduces the noise and vibration at work, but also played a very
good surface protection for processing sheet.
F, Using the O-closed steel welded body, by the second aging
treatment, making removal more thoroughly stress.
G, Use floating clamp, clamping force big, stable feeding; integral
dovetail carriage, rigid, clamp easy to move.
H, System with automatic clamp protection, to avoid damage to the
mold and clamp, ensuring the operation of the program continuity.
I, Overall beam structure, enhanced rigidity, accurate positioning,
in the case of high-speed feeding more stable, eliminate the
workbench X, Y axis dynamic offset situation.
J, Equipped with a centralized lubrication system, oil can be fed
directly into the lubrication points, reducing the friction of
movement to pay, improve life.
7.5-inch LCD color monitor
Rear port: Connect the machine control panel USB interface, RS232C,
distributed and integrated I / O
1, Axis, independent digital control of three-dimensional
2, the servo motor controlled precision ball screw drive and
3, the three-dimensional coordinates can be manually fast, slow
moving and incremental movement.
4, the absolute coordinates and relative coordinates programming.
5, screw backlash software compensation.
6, decimal data input.
7, using ISO standard NC code programming.
8, recall, modify, delete, insert other editing functions.
9, the dry run self-diagnostics, the program displays an error.
10, overcurrent, overvoltage, overheating, wrong phase protection.
11, breakpoints continue processing functions.
12, clamp pneumatic control
13, operating software: compatible with windows
14 Lubrication system: automatic lubrication system
15, the speed setting: stepless
Two. Machine content description
1. Control system: Adopt Spain Fagor/Siemens cnc system,
semi-closed loop control, cooperate with Estun numerical control
punch servo module, which can realize four axis control at the same
time, Equipped with USB, R232 communication interface which can
realize the front desk, backstage programming.
Software:Adopts CNCKAD software can realize AutoCAD graphics
automatically converts processing procedure, bring their own mould
library management, automatic optimization of processing path,
realize plank material automatic relocation, plate automatic
relocation, no dead zone for processing; The operation is simple,
and can realize one-click operation;
2. Stamping subject:Fuselage is O type Steel welding, the whole
pass by tempering treatment, make sure the equipment good
appearance and long-term stability;
3. Turret Organization:Adopt high strength nodular cast iron to
cast into integral thick turret mould plate, thickness is 80mm,
through heat treatment to get rid of internal stress, rigid good,
precision stability, impact resistant ability good; greatly
improving mould service life;
4. Mould: adopts AMADA standard thick turret mould, convenient for
daily maintenance and procurement;
5. Motor/drive: Aston high-power servo motor and servo drive
system, speed 3000 r/min, high feeding speed, high precision;
6. Transport Ball Screws: Germany Ball Screws, attainability 5
7. Guide Rail: Taiwan Linear Guide, With Wider Flange-type Slider
to ensure the equipment operating more stability;
8. Orientation Cylinder:Import Korea brand cylinder to achieve
precise positioning of the purpose of locking;
9. Reducer: Precision turbine worm reducer, with band-type brake
function, reduce the impact to the servo motor after the mold
high-speed operating, at the same time guarantee the turret
high-speed positioning accuracy;
10. Clamp:Adopt float type pneumatic clamp, can be together with
plates float, avoid plates distortion;
11. Working table:High quality brush steel ball mixed countertops,
greatly reduces the friction plate movement, effective protection
12. Lubricating system:Adopt the automatic control system of oil
station, according to the preset time, guide rail, screw etc main
transmission mechanism can realize automatic centralized
13. Main electrical components:relays, photoelectric sensors,
contactor, etc all adopt the Omron and Schneider brand, long-term
guarantee the safety of the device;
14．Rotating station: Adopt the standard structure of worm and worm
wheel rotating mechanism, the whole mechanism is processed by high
precision grinding processing equipment, fully guarantee the
centring of upper and lower mould after long-term rotation of
rotating station, increase the service life of mould, effectively
solve the difficulty of arbitrary Angle punching and trimming;
15. Stamping main servo system: Adopting ESTON high-power servo
motor, punch frequency up to 1900 times, punch force stable, using
water cooling, the stability is higher.
Three. Configuration list
|(1)Servo punching system|
|Servo System||EMT2-200GW-LAVA30-001||NANJING ESTUN|
|Water Chiller||Esw-5000c-01||HEBEI TONGFEI|
|Power Unit||MP-20TGW-03||NANJING ESTUN|
|Linear Guideway||According to the technical requirements||Taiwan HIWIN|
|Ball screw||According to the technical requirements||Taiwan TBI|
|Bearing||According to the technical requirements||Japan NSK|
|Magnetic switch||According to the technical requirements||airTAC|
|CNC System||CNC 8055i/Power-M||Spain FAGOR|
|Feed servo system||Ems series servo motor(Y:5.5KW X:4.5KW T:1.8KW C:1.2KW)||NANJING ESTON|
|Breaker||Emblem mark||France Schneider|
|Contactor||Emblem mark||France Schneider|
|Relay||Emblem mark||Japan OMRON|
|Proximity Switch||Emblem mark||Japan OMRON|
Four. Mold part
1.Supplier provides 32 sets standard Amada thick turret mold,
including round mold, square mold, kidney mold, if having
special-shaped mold or stretch mold etc non-standard mold, our
company according to the mould company offer extra cost, the
purchasing information supplied by the supplier the buyer can
purchase by themselves.
2.Due to the requirements of production, such as sheet thickness
changing, only need to change lower mold, adjust the mold
clearance. 85 series adopts international standard, Economy is
applicable, buy convenient, easy to maintenance.
3.Station distribution: A:18 sets, B: 8 sets, C: 2 sets, D: 2 sets, C auto index: 2 sets.
4.Size range of each station:
A station size:1.6-12.7mm
B station size:12.8-31.7mm
C station size:31.8-50.7mm
D station size:50.8-88.9mm