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Ultra Fine Plastic Extruder Machine / Electric Cable Making Machine

Categories Wire Extruder Machine
Brand Name: Fuchuan
Model Number: FC-300B
Certification: ISO9001:2008
Place of Origin: China JiangSu
MOQ: Negotiation
Price: Negotiable
Payment Terms: T/T, L/C
Supply Ability: 500 sets one year
Delivery Time: 45days
Packaging Details: normal packing
Name: Plastic Extruder Machine
Wire: Ultra Fine
Stranding Section Area(mm²): 0.0137~0.45
Pitch(mm): 1.6-21.6(24Classes)
Direction of Lay: optional for right or left
Take-up Bobbin(mm)  Outer dia*bore*outer width: Φ250*Φ30*185
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Ultra Fine Plastic Extruder Machine / Electric Cable Making Machine

Ultra Fine Plastic Extruder Machine / Electric Cable Making Machine


Electric Cable Making Machine Features


  • Over-line system: The latest structure, the wire from the spindle directly across the guide wheel to the bow belt, the bow (with) a unique semi-circular groove design, with the bow with a semicircle porcelain ring line to avoid high-speed operation due to wind resistance Caused by stranding scratch, jump shares phenomenon
  • Spindle lubrication: butter lubrication (Oil lubrication defects: the oil’s temperature increases while high-speed operation , and the oil mist will concentrate into beads on the wall , falling to the reel and pollute the conductor, cause blister when conduct insulating )
  • Security protection: If the door contact is not in place, lift contact is not in place, internal and external wire broken error display in the touch screen on the automatic alarm or can not start to work
  • Spindle andþ aluminum disc ¨rotation arm finish: after high-speed dynamic balancer processing; noise less than dB

Electric Cable Making Machine Parameters

  • Twisted direction: left and right direction can be arbitrarily selected, pull the switch bar to change the direction,easy operation
  • Brake: With electromagnetic brakes, can achieve automatic braking when internal /external disconnection, and meet setting meters
  • Tension control: magnetic clutch control thread tension, by the PLC program controller automatically adjust the tension, keep the tension constant
  • Machine drive bearings:Japan NSK bearings
  • Timing belt: import from US
  • Painting: RAL5015 light blue (can be customization according to customer requirements)
  • Packing: waterproof simple packaging
  • Direction: left hand machine, i.e, facing to the front door,pay-off on the right (can be customization according to customer requirements)
  • Body and door seal: plastic seal
  • Spindle bearing Seal: Mechanical oil retaining ring
Equipment ModelFC-200BFC-250BFC-300BFC-400B
Twisting UsageApply for the bunching of aerospace, medical instrument, cellphone,notebook PC and ultra fine conductor(above seven pcs of alloy wires, tinned wires, silver jacketed wires and enamelled wires).
Single Wire Dia(mm)Φ0.016~0.08Φ0.03~0.18Φ0.05~0.28Φ0.05~0.32
Stranding Section Area(mm²)0.0014~0.0350.0049~0.30.0137~0.450.0137~1.0

Pitch(mm)
0.8-4.0(14 Classes)0.8-10.8(24 Classes)1.6-21.6(24Classes)3.1~33.3(24Classes)
Direction of Layoptional for right or left
Take-up Bobbin(mm)
Outer dia*bore*outer width
Φ200*Φ31*135Φ250*Φ30*185Φ250*Φ30*185 Φ300*Φ30*185Φ300*Φ30*185 Φ400*Φ56*300
Max Rotating Speed(rpm)5000RPM(10000TPM)4000RPM(8000TPM)3500RPM(7000 TPM)3500RPM7000TPM)
Main Motor Power2.2KW3.7KW3.7KW3.7KW
Inverter Power2.2KW3.7KW3.7KW3.7KW
Tension ControlTouch screen+ PLC+ magnetic powder clutch, ensure the constant tension from empty to full bobbin
Magnetic Powder Clutch0.05kgf0.3kgf0.6kgf0.6kgf
Protectionautomatically brake/stop 1)wire inside and outside is broken; 2)the preset length is arrived
Brake ModeElectromagnetic brake
Traversing MethodRolling wire with ring drive units, winding pitch and breadth are adjustable
Operation ModeTouch Screen Operation
Dimension2000L*960W*1100H2300L*1100W*1330H2300L*1100W*1330H2850L×1150W×1350H

Mechanical Performance

  • Body structure:

1.Material: low carbon steel welded together.

2.Structure: the body by annealing and aging, to eliminate internal stress, and then boring by a precision boring machine to forming a molding.

  • Bunching Entry part:

1.Bunching Entry position: facing to the front door, at the right side of the machine (can be customization according to customer requirements to change to the left side).

2.Bunching Entry Mode : from the pay-off device through the disconnection sensing area, first to the total sub-line board (sub-hole by 1 +6 +12 + ... distribution), through first pressure mold, then the second Pressure mold, after entering the right spindle within the wire guide wheel. From the aluminum arch with porcelain ring and then into the left spindle within the wire guide wheel, and then through the center corner’s guide wheel to the leading wheel, Final to the aligner’s guide wheel to cable laying (see wire bunching entry pattern diagram)

  • Spindle:

1.Material: 40Cr steel forging after quenching and tempering treatment.

2.Accuracy: The shaft core outer face diameter and the bearing end face are ground to ensure concentricity and verticality with the axis.

3.Dynamic balance: Standard of G2.5 (0.03g of weight difference)

  • ¨Aluminum plate / ¨ Rotation Arm

1.Material:¨ ZL104 / ¨45# steel

2.Accuracy: All end faces are positioned relative to the locating holes(less than 0.03 grams)

3.Dynamic balance: Accuracy of G2.5 (0.03 grams of weight difference)

  • Spare parts sheet
No.DescriptionModelQtyRemark
1Spindle guide wheel(with Bearings)1SET 
2Wire guide wheel(with Bearings)1SET
3Loops in Bow3pcs 
4Split plate porcelain ringΦ6.83pcs 
5Stranded DieClient provide
6-9Timing belt1pcs 
10Spool Top sleeveAccording to customer’s reel drawings1SET
11SKF ButterLGMT2/1

1

Bottle

1KG
12Grease gun1pcs
13ToolWith hex wrench, open wrench and etc1SET 
14Operating instructions1SET
15Electrical Schematic1SET
16Inverter manual1pcs

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