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Durable Automatic Production Line 500KG Collagen Powder Production Line

Categories Automatic Production Line
Brand Name: XINYU
Place of Origin: China
MOQ: 1
Payment Terms: T/T
Supply Ability: 20
Delivery Time: 60 days when receive the down payment
Packaging Details: Wooden standard pack
Material: 304SS
Feature: Automatic
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Durable Automatic Production Line 500KG Collagen Powder Production Line

500KG Collagen Powder Production Line

Processing systemNameSpecificationsUnitQ’ty
Raw material pretreatment systemSoaking and thawing tank

Effective volume 500L;


Meat grinder

200kg/h;The material contact part is sus304;

Cooking potEffective volume 500L;The material is SUS304,Vertical heat-insulation boiler;set4
Deployment systemHigh speed mixer200L;The material is SUS304,set1
Mixing pumpRotary pump;Q=1.5t/h;set1
Boiling pump

Rotary pump;Q=1.5t/h;

Enzyme hydrolytic liquid delivery pumpRotary pump;Q=1.5t/h;set1
Centrifugal liquid pump

The material contact part is sus304,Centrifugal pumps.flow Q=1.5t/h

Thermostatic liquid conveying pump

Rotary pump:The material contact part is sus304,Centrifugal pumps. flowQ=1.0t/h ;

Buffer tank

Effective volume 100L;material:SUS304;

Colloid mil100-300 kg/h;Material crushing particle size:2-50µm;set1
Dispensing tankVolume:200L;set1
Juice collecting tank50L;Single layer horizontal tank with movable coverset1
Separating liquid transfer pumpQ=1.5t/h;set1
High temporary storage tankEffective volume 300L;set1
Surge tank

Effective volume:200L;

Waste residue tank300L,Material:SUS304,Single layer movable slot with movable wheel. Groove thickness δ = 2.5mmset1
Filter systemTube centrifugeLiquid-solid separation (GF type),Contact with liquid part of material sus304, fuselage shell is stainless steel, ;set1
Oil phase temporary storage tank200L;Tank material:SUS304,single layer;set1
Stainless steel board plate and frame filterThe plate and frame material is sus304, integral stainless steel, and the filtration area is 2m2.set1
Disc centrifuge500L/h;Drum speed:7546rpm; separation efficiency :Content of impurities after separation.≤0.2ppm;1.5 kW/380Vset1
Fermentation systemEnzyme hydrolysis tankEffective volume:500L;Vertical heat preservation;set2
High-temperature cook pot100L;Cylinder lock hook locking slag discharge door;set1
Bactericidal systemTube sterilizerFeed temperature:20-30℃;Discharge temperature:≥85℃;Sterilization temperature: up to 145 ℃; sterilization time: according to customer process; treatment flow rate: 100l-300l/h;set1
Concentration systemFalling film concentration systemThe main material is sus304 stainless steel, rated evaporation is about 100L / h, installed power is about 8kw, feeding temperature is 25 ℃, steam consumption is about 60kg / h, steam intake pressure is not less than 5bar, cooling water consumption is 3000kg/h 30 ℃(in), 40 ℃(out), The inlet pressure is not less than 2 bar, and the heating area is about 1m²; The second effect area is about 1.5m², the primary evaporation temperature is about 65 ℃, and the secondary evaporation temperature is about 50 ℃. The equipment includes 3 centrifugal pumps, 1 vacuum pump, 2 screw pumps, 2 heaters, 2 evaporation chambers and 1 tubular condenser. One each for the feed tank and one for the discharge tank, the rack and the connecting pipeset1
Spray dryerSpray dryer

The maximum water evaporation rate is 50L/H,

The inlet air temperature range is 40 ℃-300 ℃,

The outlet air temperature range is 40 ℃-140 ℃,

The heating temperature control accuracy is ±1 ℃, and the drying time is 1.0-1.5 S.

The feed range of peristaltic pump is 50L/H

Dry air flow rate: 0-100m³min, maximum wind pressure 686Pa,

Spray gas flow rate: 0-80m³/H, spray pressure 2-8bar,

Spray system: two-fluid nozzle with (0.5--2.5MM),

The jet (through needle): 0-20s can be adjusted automatically,

Spray/hot air flow direction: in the same direction, downward,

Heater power: 30KW 380V,

Whole machine power: 40KW380V

Auxiliary operation unitSteam converterSteam 75kg/h 2
Compressed-air system1m3/h,With gas storage tank, fully automatic 1

Pipe, valve parts material and installation

Pure water system

The water output is 0.5t / h, with 1m3 pure water tank, frequency conversion process: quartz sand + activated carbon + softened security filter + reverse osmosis device (imported membrane))set1
CIP systemThe effective volume is 500l, acid tank, alkali tank, clear water tank, sus304 material;set1
Dual pipe filterShell sus304 materialset1
Dual filterShell sus304 material,set1
Ceramic filtration system0.5~1t/h;Body material SUS304;The filtration accuracy of ceramic membrane is 1um. with cleaning tankset1
Nanofiltration system0.5~1t/h;Glass fiber reinforced plastic (FRP), imported pvdf nanofiltration membrane tube from the United States,set1
Filter Pre tankThe effective volume is 200l;set1
BleacherThe effective volume is 300l and the material is sus304.,set1
Liquid phase temporary storage tank200L,Tank material sus304, single layer, large open cover; thickness δ = 3mmset1
Liquid phase pumpcentrifugal pump;Q=1.5t/h;set1
Cold and hot cylinderCapacity 100l; three layers of heat preservation, with heating (cooling) and insulation interlayer;set1
Pre-irrigation pumpQ=1.5t/h,H=24m,1.1 kW/380Vset1
Finished product temporary storage tankThe effective volume is 200l. the material is sus304.;set1
Buffer tankEffective volume 500l; material sus304,set2
Finished product pumpQ=1.5t/h,H=40m,set2
Material-handling pumpQ=1.5t/h,H=24m,1.1 kW/380Vset1
Heat-exchanger pumpVertical pipeline pump;Q=1.5t/h,1.5 kW/380Vset1
Packaging systemBottle specification 10 - 130ml, double head filling single head rotary cover; power: 1.2 kw/380v; filling accuracy: ≤ 1% PLC control; touch screen display; belt in and out bottle conveyor chain; After the bottle conveyor chain comes with the inverted bottle platform 1000 × 400mm, the height is equal to the conveyor chain, stainless steel material; suitable for round bottle, square bottle and other bottle filling rotary cover, including flushing, filling, rotating cap, marking machine. Full automatic control is required for flushing and fillingset1
Installation charge  1

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