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Profile Angle Roll Forming Machine , Metal Stud Roll Forming Machine For Steel Construction

Categories Cold Roll Forming Machine
Brand Name: Saibo
Model Number: YX45-85
Certification: CE/ISO
Place of Origin: China
MOQ: 1 set
Price: negotiation
Supply Ability: 300 sets per year
Delivery Time: 60 working days after received deposit
Packaging Details: Suitable for ocean shipment
Product Name: Z purlin roll forming machine
Power: 18.5kw+5.5kw
Size: 45-85
Steel thickness: 1.5-3.0mm
Decoiler: Manual or hydraulic
Station: 17 stations
Roller material: 45# steel
Size of the machine: About 8.0X0.8X1.5m
Drive: Chain
Container need: 1X40GP
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Profile Angle Roll Forming Machine , Metal Stud Roll Forming Machine For Steel Construction

Main specification


NoSpecification of the material

1


Suitable MaterialCarbon steel

2


Width of the raw materialBased on the purlin sizes.
3Thickness1.5mm-3.0mm

1. Profile drawing:



The Chart of Process Flow

Manual Un-coiler—Leveling —Punching—Roll Forming—Cutting—out table


Specification of Components


NoTechnical Specification & Remark
1

Manual Un-coiler


  • Width of feeding: 500mm
  • Capability: 3 Ton
  • Mode of expand &fight: inner expand &fight by manual
  • Way of feeding: manual
  • Color: blue
2

Leveling part


  • Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
  • Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC.
  • Diameter of flattener shaft:¢70mm, material is SAE 1045, hardening and tempering
3

Punching system


  • The punches and dollies will be CR-12, hardness HRC 58-62 and chrome coating.
  • The whole punching operation should be automated and controlled by a program installed in the PC which is located in the operator's console.
  • Hydraulic power: 5.5kw
4

Main Roll Forming Machine


  • Roll station:17 stations +1 station of turkey head
  • Roller material:Gcr15, 58-62,HRC hardness and chrome plated surface
  • Shaft diameter: ¢76mm material: SAE1045
5

Machine structure:


  • Main frame by 350H beam welding
  • Machine structure: wall board panel
6

Hydraulic cutting system


  • Machine adopt hydraulic post cutting system.
  • Cutting power by hydraulic, 5.5KW
  • Cutting after forming: Cut the sheet after roll forming to required length
  • Cutting motion: The main machine will stop when cutting, after the motion the machine will continue automatically.
  • Material of blade:Cr12 with heat treatment 58-60°
  • Tolerance of length: 3000mm+/- 1.5mm
7

Hydraulic System



  • Hydraulic power: 5.5kw
  • Solenoid valve: 3 groups
  • Hydraulic oil: 46# hydraulic oil

8

Computer Control Cabinet



  • Programmable setting of profile length and quantity
  • Operating system language: English and Chinese
  • Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
  • Length inaccuracy can be amended easily.
  • PLC brand: Panasonic
9

Out table


  • Jointed by steel tube
  • Size: about 2.0m long*0.8mwide*0.6-1mhigh
  • One out table with three support roller
  • Quantity: 2 units

6. Warranty

  • Warranty: 1 year warranty from date of shipment
  • Guarantee:

1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.

2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances

- Damage occurs due to a natural disaster

- Malfunction occurs due to user error

- Malfunction occurs due to modifications

- Malfunction occurs due to further movement or shipment after installation

3:Air ticket, transportation cost, hotel, meals and 80$ per day shall be for purchaser’s account if manufacturer’s engineer has to be send to purchaser’s factory to maintain the machine during the guarantee period.


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