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Ultrasonic Grinding machine With Specially Coated Tools , Integrated Milling Machining

Categories Ultrasonic Assisted Machining
Brand Name: Altrasonic
Model Number: HS-M2010
Certification: CE
Place of Origin: China
MOQ: 1
Price: Negotiable
Payment Terms: T/T, Western Union
Supply Ability: 200 sets per month
Delivery Time: Within 7 working days
Packaging Details: Wood case
Power: 1000W
Power required: 220V/50HZ
Frequency: 20kHz
Control: CPU control,automatic scanning/tracking
Components: Digital generator, transducer, booster, horn
Materials of horn: Special steel
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Ultrasonic Grinding machine With Specially Coated Tools , Integrated Milling Machining

Ultrasonic Grinding machine With Specially Coated Tools , Integrated Milling Machining


Specification:


Ultrasonic machining, also known as ultrasonic impact grinding, is a machining operation in which a vibrating tool oscillating at ultrasonic frequencies is used to remove material from the workpiece, aided by an abrasive slurry that flows freely between the workpiece and the tool. It differs from most other machining operations because very little heat is produced. The tool never contacts the workpiece and as a result the grinding pressure is rarely more than 2 pounds, which makes this operation perfect for machining extremely hard and brittle materials.


Frequency20 Khz
Output Power1000 W
Power required220 V
SwitchHandle or foot switch
Power AdjustingStep or continuous
Working Time Control24 Hours
Weignt30 KG ( Determined by the size of the horn )
GeneratorDigital Generator

Principle:


Ultrasonic machining process uses a power supply that converts conventional line voltage to 20KHz

electrical energy.

This high-frequency electrical energy is provided to a piezoelectric converter that changes high frequency electrical energy into mechanical motion.

The ultrasonic motion from the converter is amplified and transmitted to the horn and cutting tool.

This causes the horn and attached cutting tool to vibrate perpendicularly to the tool face thousands of

times per second with no side to side motion.

A recirculating pump forces E/Z Pump™ abrasive, suspended in a liquid medium, between the vibrating

tool face and the workpiece.

The abrasive particles strike the workpiece at 150,000 times their own weight.

These tiny abrasive particles chip off microscopic flakes and grind a counterpart of the tool face.


The advantages of ultrasonic machining over ordinary machining:


  • Virtually any hard material can be machined
  • Little heat is produced
  • Since the motion of the tool is up-and-down vibration rather than rotation as in traditional machining, the holes cut are not limited to circular shapes but can be any shape. Custom "cookie cutter" tools can cut complicated shapes.
  • good surface finish and higher structural integrity is obtained

ultrasonic assisted grinding with specially coated tools , integrated in milling machining processing



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