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Automatic Servo Control Omega V Clamp Cold Roll Forming Machine

Categories Cold Roll Forming Machine
Brand Name: Co-effort
Model Number: GD170
Certification: CO,CE,FORM A, FORM E,ISO
Place of Origin: China
MOQ: 1 set
Price: USD 40000/set
Payment Terms: T/T
Supply Ability: 10 sets for 75 working days, usually have stock
Delivery Time: 75 working days
Packaging Details: Plastic Film and Wooden Case
Machine Name: Automatic Servo Control Omega V Clamp Cold Roll Forming Machine
Usage: Omega V Band Clamp
Diameter: 55~800mm
Thickness of Coil: 0.8mm to 3mm
Width of Coil: 30mm ~ 120mm
Material of Rollers: Cr12Mov
Stations: 8 Stations
Motor: Servo Motor 11KW
Color: Blackening
Bearing Brand: NSK
  • Product Details
  • Company Profile

Automatic Servo Control Omega V Clamp Cold Roll Forming Machine

Automatic Servo Control Omega V Clamp Cold Roll Forming Machine


Company Profile


Jiangsu Co-effort Mechanical & Electrical Technology Co., Ltd. was founded in 2017, we mainly committed to the development and production of cold roll forming machines. Since we established, we always been based on the concept of "quality-oriented-technological innovation". From the perspective of globalization, standing at the top of the industry, seized development opportunities and market space, made every effort to build a well-known brand in the cold roll forming industry of technological innovation.


Our company can provide advanced cold roll forming machine with multi-material, multi-thickness and multi-shape, and can provide flexible system solutions for other production processes such as welding, punching and automatic packaging in cold roll forming process.


We have profiler and roughness testing machine, special testing equipment for forming machine, hardness tester and other testing equipment. At present, we have provided high-demand services with automobile, construction, furniture, warehousing and other industries as well as domestic and foreign enterprises.


Our Omega V Clamp Cold Roll Forming Machine Advantages


1. High Precision, High Speed, High Capacity and Stable Performance


2. Just need one time to formed instead of use punching machines, shear machines and other machines


3. Save time, save cost


4. Improve production efficiency and clamping rings quality


5. The pass stations are easy to disassemble, install and maintain


6. The lubrication system for segment forming will be self-contained within the machine. The excess lubrication from the forming process will be re-circulated, filtered and re-used.


Product Application


This kind of roll forming machine uses stainless steel as raw material, through decoiler, straightening, roll forming and cutter processes, it can produce all kinds of clamping rings.


Frequency converter controls motor speed, PLC system automatically controls length and quantity, realizes continuous automatic production, and is an ideal equipment in cold roll forming industry.


Machine Parameters

NoItemsTechnical Requirements
1

Production Process


De-coiler --- Leveling --- Roll Forming --- Rolling Head --- Cut off
2Floor Area15×2.5×2(L×W×H)M
3Feeding DirectionFrom Left to Right
4Voltage380V,50Hz,3 Phase
5Air SupplyFlow Rate:0.5m³/min; Pressure: 0-0.7MPa
6Hydraulic Fluid46#
7Gear Oil150#
8Material of StripStainless Steel
9Width of Strip≤80mm
10

Thickness of Strip


≤2.8mm
11Speed

10 components per minute for diameter 378mm

15 components per minute for diameter 248mm

20 to 25 components per minute for diameter 115.8 to 127.4mm

20 to 25 components per minute for diameter 127.4 to 155.8mm

20 to 35 components per minute for diameter 72.6 to 148.8mm

12Length Tolerance±0.25mm
13Total PowerAround 25 KW

Main Devices of Roll Forming Machines


NoItemsModelQtyRemark
1De-coiler and Straightening Combine DeviceLS-300F1 set
2Roll Forming Device1 set
3Guarding Cover1 set
4Control System1 set

Electric Elements Brand


NoItemsBrandRemark
1PLCOMRON
2HMIWEINVIEW
3Electric ElementsSchneider
4BearingNSK
5Main MotorYASKAWA Servo Motor
6Digital Position DisplaySIKO

Technical Configuration


No

Items

Technical Parameters

1


De-coiler and Straightening Combine Device

Width of Strip

30-100mm;

Thickness of Strip

≤3.5mm;

Inner Diameter of Coil

ф480-520 mm(according to customer’s requirements);

Outer Diameter of Coil

φ1300mm;Loading Weight:≤2T

Expand Way

Manual

Power

De-coiler no power

Width of Strip

30-100mm;

Thickness of Strip

≤2mm;

Motor Power

3 KW (straightening power)

Speed

Max16m/min

Roller Arrangement

7 rollers

Arrange mode

4-Point Independent

2

Roll Forming and Cutting Device

Forming Stations

8 Stations

Type of Driven

Gear

Forming Rack:

High strength guide pillar gantry horizontal frame. The slider rollers are adjusted by digital display.

Station Pitch

250mm

Max. Feeding Width of Coil

100mm

Max. Thickness of Material

3.5mm

Diameter of Shafts

Φ60mm ,42CrMo (quenching and tempering)

Material of Roller

Cr12,Hardness: HRC58-60°

Main Driven Motor

37KW (Servo Motor)

Bending and Cutting Devices

1 set

Guide Roller Device
Accurate introduction of the first forming wheel, with digital display, detection of head and tail of coils.
Special Gear Boxes Device
We optimized it and added a gearbox. The gears are in the gearbox to ensure sufficient lubrication, higher transmission accuracy and lower noise. The length accuracy we can achieve now can be guaranteed within 0.5mm.
Guarding Cover
Safety protection device mainly aims at two parts of the protection, one part of the main forming machine protection, the use of aluminum profiles and transparent plexiglass, electrical control, etc. for the main forming machine safety protection; the other part of the automatic material rack and leveling position protection, the use of aluminum profiles and wire mesh for the overall protection of the equipment with only one outlet.
Turkey Head: Straighten the formed product by rollers

Rolling Head of Omega and V Band Clamps


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