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Customization Made Easy EPA Filter Adhesive Bonding Machine for Filtration Products

Categories Glue Potting Machine
Model NO.: PGB-2250
Installation: Vertical
Driven Type: Electric
Transport Package: Poly-Wood Case
Specification: 700x700x100
Trademark: Daheng
Origin: China
HS Code: 8424899990
Supply Ability: 1000/Year
After-sales Service: Provided
Precision: High Precision
Condition: New
Certification: CCC, FDA, RoHS, ISO, CE
Warranty: 12 Months
Automatic Grade: Automatic
Samples: US$ 11900/Piece 1 Piece(Min.Order) | Request
Customization: Available | Customized Request
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Customization Made Easy EPA Filter Adhesive Bonding Machine for Filtration Products

Gluing machine for filtration products epa filter adhesive bonding machine hepa filter gluing system
Gluing Machine for Filtration Products EPA Filter Adhesive Bonding Machine HEPA Filter Gluing System



The machine will have two tanks for keeping Liquid A & B separately.
There are two sets of metering pumps inside the machine, draining out liquids individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data .
Automatic glue mixing machine is mainly used for a two-component glue( Epoxy/ Silicone/PU,etc adhesive), automatic metering and mixing the ratio by two sets of high precision pumps, supply to a fully mixing design and then dispensing , dosing , dispensing the aimed products .


About 2 part automatic adhesive dispensing equipment, Automatic epoxy dispensing equipment
The 2 part silicone Metering, Mixing and Dispensing System accurately meters, mixes and dispenses two-component materials like potting compounds, encapsulants, casting materials and adhesives. The two components are precisely metered using gear pump technology, programmable from a simple control panel. The mix ratio, dispensing rate and dispensed quantity can be set-up quite accurately, providing consistent, error-free metering, mixing and dispensing. The control panel is menu-driven and password protected.
Our machine is designed with a unique modular approach, for simple configuration and maintenance. Each machine is built to match your material and process, with appropriate material reservoir sizes and dispensing hose lengths. Reservoir options include agitation, heating and drying (the latter for moisture sensitive materials like polyurethanes).
Material is fed from the two integrated gravity-fed reservoirs through the gear pumps where it is accurately metered, through flexible hoses to a dispensing head. Industry standard static mixing nozzles/ dynamic mixing are used for homogeneous mixing. The mixture is free of air bubbles.
This metering, mixing and dispensing system is configured for standalone operation, triggered by a fingertip switch or foot pedal. It can also be configured to work with automation for consistently dispensed amounts and accurate placement.
The Metering, Mixing and Dispensing System is able to process a number of materials including silicones, polyurethanes and epoxies.


* Applications :
Industry: Filters Bonding automative parts , magnetic motors ,relay , adaptors capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, electronic ballast,PCB boards, water pumps ,power supply and other electronic products and product or parts where want encapsulation &potting & sealing demanded.

* Working principle :



Gluing Machine for Filtration Products EPA Filter Adhesive Bonding Machine HEPA Filter Gluing System


* Applied materials :
Epoxies , Urethane(PU) or Silicone .
Two components glue, AB glue, AB part glue, silicone, epoxy resin, polyurethane;
All kinds of two-component mixed glues with required ratio, such as epoxy resin AB glue, polyurethane, silica gel, PU glue,flocking glue, paint, etc.

Gluing Machine for Filtration Products EPA Filter Adhesive Bonding Machine HEPA Filter Gluing System
* Company profile :
Gluing Machine for Filtration Products EPA Filter Adhesive Bonding Machine HEPA Filter Gluing System

Gluing Machine for Filtration Products EPA Filter Adhesive Bonding Machine HEPA Filter Gluing System
*Certificates & Core technology
Gluing Machine for Filtration Products EPA Filter Adhesive Bonding Machine HEPA Filter Gluing SystemGluing Machine for Filtration Products EPA Filter Adhesive Bonding Machine HEPA Filter Gluing System

* Global activities
Gluing Machine for Filtration Products EPA Filter Adhesive Bonding Machine HEPA Filter Gluing System
Gluing Machine for Filtration Products EPA Filter Adhesive Bonding Machine HEPA Filter Gluing System

*Packing and delivery

Tank system technology:

1. Stainless panel vacuum pressure tank which can bear negative pressure of inner tank . 2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature. 3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level . 4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure . 5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve.
6 Tank with heater which can preheat materials to assure good flowability . 7 Tank with artificial feeding mouth that can be added glue appropriately by hand . 8 Tank with silica-dryer which can prevent material especially PU from crystallization .

D&H Pump technology

1. Two cylinder plunger pumps work by durable motors. 2.The biggest flow volume :24g/s,Repetition accuracy:0.2g. 3.Also Suitable for high viscosity glue: 50cps~35000cps. 4. Suitable for big flow dispensing or slight flow dispensing. 5. Suitable for frequent start and stop dispensing. 6. Anti-wear, Anti-corrosion, super long life time.

Valve technology

1. Two cylinder plunger pumps work by durable motors. 2.The biggest flow volume :24g/s,Repetition accuracy:0.2g. 3.Also Suitable for high viscosity glue: 50cps~35000cps. 4. Suitable for big flow dispensing or slight flow dispensing. 5. Suitable for frequent start and stop dispensing. 6. Anti-wear, Anti-corrosion, super long life time.
Tech Data
ITEM
Parameter
Mixing ratio
1:1--10:1 adjustable
Working range
700*700*100mm
Displacement speed
250mm/s(speed)
Out-glue speed
1-12g/s per single pump
Accuracy
±2%(output volume)±2%(mixing)
tolerance
≤0.2mm
Flow control
Digital input
Program memory
99pcs-999pcs
Motion trail
Dot , line ,curve ,circle
Automatic controlling system
Touch screen (to achieve program programming, modification, storage and so on
Out-glue control system
AB glue back suction valve, achieve AB glue independent operation
Programmatically
Tech programming/or computer systems (Micro software Windows 7,Windows10 optional)
Mixing method
dynamic mixing
Power supply
220V/50Hz/1500W without heating
Air source
0.5-0.8Mpa
Viscosity range
50-20000cps
Outer dimension
1500L*1200W*1600H mm
A tank
10L 25L 40L stainless tank(optional)
B tank
10L 25L 40L stainless tank(optional)
Others
AB tank ,A pump,AB pipeline heating function
PLC Operation Controlling System
1 Dispensing volume is controlled by the speed of pump's motors ; Glue speed adjustable within the speed range .
2 Machine with detecting function that detect the speed and running time of pumps to ensure the ratio reliability.
3 Adjustable gluing-out volume make sure glue A/B dispense out at the same time from glue valve to get better glue mixing effect .
4 Machine with gel resistance calculator , which prevent the mixture curing inside .
5 You can set single gluing-out and steady gluing-out function to meet up with your different process requirement .
6 Whole machine system and function is controlled by Panasonic PLC and MGCS touch screen .
7 Reserved PLC communication interface, which easy connecting with outside device .
8 Equipped with a safety lock to prevent staff from wrong operation .
Application
Gluing Machine for Filtration Products EPA Filter Adhesive Bonding Machine HEPA Filter Gluing System
1.Potting&Encapsulation &Casting:electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....
2.Dispensing&Dosing: LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling .... 3.Bonding&doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....


Automatic AB Glue Epoxy Resin Dispensing Applicator Machine Glue Potting Machine 2K Dosing machine,adhesive dispenser machine Fully Automatic AB Potting Machine
Applicable material
Gluing Machine for Filtration Products EPA Filter Adhesive Bonding Machine HEPA Filter Gluing System
1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .
Service Term
1, Staff trainingSeller is responsible to provide machine's training including installation, debugging, maintenance to assured customer can totally use the operation skills and well acknowledge maintenance of machine .
2,Maintenance Service
2.1Seller provide one year warranty period and support free maintenance service during warranty . Software upgrade service is provided for a long life time.
2.2 In case parts of the machine become broken within the warranty because of non-artificial factors, we send you part replacement free, buyer pay for the shipment. Double-liquid valve should be bought at its cost price.
2.3If the parts of the machine become broken past warranty , the parts replacement should be shouldered by buyer.
Packing & Delivery
Gluing Machine for Filtration Products EPA Filter Adhesive Bonding Machine HEPA Filter Gluing System

Common troubles and solutions

The most common trouble of glue dispenser is the valve . We list the effective solutions as follow:
  • 1.Glue dispenser always drops

    Drops always happened when valve closed . The reason may be low concentration of glue , big air-pressure or large diameter of needles.

    Narrow needles will effect the flow of the liquid and cause back pressure . It will lead to dropping when the valve closed . Too narrow needles will effect the drainage of air when valve start to work, but it can be solved if change suitable needles .

    Conical needles with less back pressure and liquid flow smoothly .

    It is better to drainage of the air advance or use no-foam glue or deaeration to avoid the air cause dropping after valve closed .

  • 2.Glue dispensing not evenly

    The problem cause mainly because of the storage flow pressure tank or air pressure is not stable.

    Inlet pressure regulating table should be set lower 10-15psi than factory minimum pressure . The pressure in pressure tank should be set upper than the middle pressure of regulating table . It should be avoided to use the pressure lower than the middle pressure of regulating table .

    Control pressure of rubber valve at least higher than 60psi to assured glue evenly .

    We should check the glue output speed at last . The glue is uneven if the time less than 15/1000s , the output speed more longer , the glue dispensing will be more stable .

  • 3.Slow flow velocity

    It should be changed the pipe from 1/4 to 3/8 if the flow velocity too slowly .

    The pipe is the shorter the better if no requirement .

  • 4.Air in the fluid

    Excessive fluid pressure and short valve opening time may lead to the air infiltration liquid . We can use the conical needles and reduce fluid pressure .

  • 5. Instant glue (quick adhesive) blocking in valve connector and pipes.

    This problem is caused by heavy moisture and recycle instant glue . We should make sure to use new instant glue and wash the pipes with dry . Make sure air dry and add filter between plant air pressure and valve .

  • 6.UV glue (UV curing glue )

    Make sure to use black pipeline.

    Don't add new UV glue to old UV glue in pressure tank , we should drain off the old UV glue before pouring new UV glue into pressure tank because the UV glue will produce bubble after a period of time and lead to glue dispensing unevenly .

  • 7.Needles

    Normally , it may cause air problem if the needle less than NO.20 . It is better to use large steel needles or conical needles to avoid to use winding needles needles

  • 8. Epoxy cleaning

    It is better to use storage pressure cylinder of methybenzene toluene to self-cleaning one time for each shift . The more frequently cleaning the better .












































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